Wednesday, June 17, 2015

Galvanizing

The two-story part of the house is sided in corrugated steel plates, screwed into furring strips and framed by a system similar to the one used with the fiber cement siding. This feature of the house also required us to request a variance from the Board of Zoning Appeals.


To shed water, the plates overlap like roof shingles, and are installed bottom to top on the wall.

To keep the plates flush agains the house, there is a rivet at the bottom of each plate, centered between the lower screws. 
How the adjacent walls clad in steel join
How the steel joins the fiber cement
These plates are still awaiting rivets. You can see the plates bowing out a little at the bottoms.




Robert installed quite a bit of the siding before heading back to Minnesota.


Kegan cutting a steel plate

Keith pulling the protective plastic off the windows while descending from the finished south wall.

Dave, triumphant after installing the final plate.
Siding complete, lawn seeded, and temporary plywood stepping stones placed where gravel paths to main and west entrances will go.









Thursday, June 4, 2015

Catwalk of the Goats

"I made my way to the poor child, who was one of the dirtiest little unfortunates I ever saw, and found him very hot and frightened, and crying loudly, fixed by the neck between two iron railings, while a milkman and a beadle, with the kindest intentions possible, were endeavouring to drag him back by the legs, under a general impression that his skull was compressible by those means."
—Charles Dickens, Bleak House

We live in more enlightened (if less colorful) days, and so are constrained by regulations recommending that the space between railings in a residence frequented by small children must not exceed four inches (sometimes 3.5 inches, depending on the jurisdiction)—smaller than the diameter of the head of potential little unfortunates. As it turns out, this is also the size of a typical goat's head, and so O. G. Sam decided that our stairway and catwalk inside, and deck railings outside, would be lined with goat fencing: a grid of galvanized steel with openings roughly four by four inches.


The framework for the goat fencing is galvanized angle rails, lengths of speed rail, fittings for affixing the speed rail to the stairway and decks, and lots of bolts.


Goat fencing comes in rolls of flexible wire, but we used heavier, rigid fencing.










The Sharp boys: Asher, last seen tearing down the old house, Dave, and Robert, Dave's brother, who came down from Minnesota for a few weeks to help engineer and build the railings (and install the steel siding—but that's a later post).






The last step was topping the railing with a wooden handrail.


You can see in this shot that we now have steps to the basement equipped with a bannister with a return to the wall at each end, as requested by the county building inspector. 



















Monday, May 25, 2015

Step Right Up

Much as we all enjoyed climbing scaffolding to get to the loft, once the floor was installed downstairs, it was time to put in a stairway. Because of the look we wanted, it had to be fabricated on site.

We chose to make the stringers for the stairway out of the laminated boards the framers used for the house structure. They are stronger than wood of the same thickness (at least the wood we were considering). It took some sanding to get them smooth enough to have a relatively uniform surface when painted.





The painted braces drying on the beam to the lower deck


Dave moved a single temporary tread up the stairway to kneel on as he added braces.

Dave pretending to find funny the inevitable "Stairway to Heaven" reference.
Braces installed

You can see the oak floor hasn't been laid in the loft yet. Something about the floor installers not wanting to climb up and down a ladder during installation. Some people . . . .

Since there was still so much work to be done upstairs, we installed temporary treads for the duration of major construction; that way the permanent treads wouldn't be damaged.


Best not to look down. The permanent steps will be deeper, so the view won't be quite as scary.

Next: the galvanized railing.